Voltage Drop Calculator supports engineering calculations with transparent assumptions, practical result interpretation, and links to next-step technical resources.
Formula
ΔV = I × R, with R = ρ(T) × L / A
Single-phase/DC: ΔV ≈ 2 × I × Rcond × L
Drop % = (ΔV / Vsource) × 100
Model assumes resistive drop only (reactance neglected). Suitable for fast feeder screening and conductor trade-off decisions.
Feeder Sketch
Voltage Drop vs One-Way Length
Engineering Impact
Excessive drop can reduce torque margin, undervolt controls, and increase system losses.
Sizing decisions should account for both nominal and peak operating current.
Design Workflow
Use early in feeder planning to set conductor baseline before final protection and conduit work.
Iterate with temperature and reserve margin assumptions for realistic field behavior.
| Topic | Equation | Meaning |
|---|---|---|
| Resistive drop model | ΔV = I × Rpath | Voltage drop is proportional to load current and equivalent path resistance. |
| Single-phase / DC approximation | ΔV ≈ 2 × I × Rcond × L | Round-trip conductor path is used for two-wire circuits. |
| Three-phase approximation | ΔV ≈ √3 × I × Rcond × L | Balanced three-phase line-line drop estimate with resistance-only model. |
| Temperature correction | ρ(T) = ρ20 × (1 + α × (T − 20°C)) | Conductor resistance increases with temperature and impacts voltage drop. |
| Scenario | Objective | Recommendation | Critical Checks |
|---|---|---|---|
| Feeder cable sizing | Keep load-end voltage inside acceptable tolerance window | Sweep conductor size and run length together; compare predicted drop against project target percentage before freezing cable spec. | Continuous load profile, terminal temperature, future expansion margin |
| Panel retrofit extension | Add remote loads without unacceptable voltage sag | Model actual one-way extension length and updated total current before reusing legacy conductor assumptions. | Shared trunk loading, harmonic content, breaker thermal headroom |
| Commissioning troubleshooting | Screen whether low load voltage can be wiring-related | Use measured current and field-estimated run length to compare expected drop against observed voltage differential. | Measurement point accuracy, connection resistance, supply-side variation |
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